Detroit Diesel Series 60 Service Manual - Diesel and Natural Gas-Fueled Engine
The Detroit Diesel Series 60 Service Manual is an extensive and authoritative guide intended for technicians, mechanics, and individuals responsible for the maintenance, repair, and servicing of engines belonging to the Detroit Diesel Series 60. This series is renowned for its widespread use in heavy-duty applications, including trucks, buses, construction equipment, and industrial machinery. The Series 60 engines are available in both diesel and natural gas-fueled configurations.
Here is a general overview of the content you might find in such a manual:
1. **Introduction and General Information:**
- Overview of the Detroit Diesel Series 60 engine.
- Specifications and technical details, including variations for diesel and natural gas configurations.
2. **Engine Components:**
- Detailed diagrams and descriptions of each engine component.
- Identification of key parts and their functions.
3. **Technical Specifications:**
- Engine specifications such as bore, stroke, displacement, and compression ratio.
- Torque specifications for various components.
4. **Maintenance Procedures:**
- Scheduled maintenance tasks and intervals.
- Lubrication system maintenance.
- Cooling system maintenance.
5. **Troubleshooting:**
- Comprehensive diagnostic procedures for identifying and rectifying common issues.
- Troubleshooting charts and tables.
6. **Fuel System:**
- In-depth information on the fuel injection system for diesel engines.
- Fuel system details for natural gas-fueled engines.
7. **Air System:**
- Turbocharger operation and maintenance details.
- Air intake and exhaust system components.
8. **Electrical System:**
- Wiring diagrams and schematics for the electrical components.
- Troubleshooting procedures for electrical issues.
9. **Engine Control Module (ECM):**
- Information on the ECM and its role in engine management.
- ECM diagnostics and programming.
10. **Exhaust Aftertreatment System:**
- Details on emission control systems for compliance with environmental regulations.
11. **Engine Overhaul:**
- Step-by-step instructions for major engine overhauls.
- Rebuilding procedures for key components.
12. **Special Tools and Equipment:**
- List of specialized tools and equipment required for servicing.
- Recommendations for proper tool usage.
13. **Safety Information:**
- Safety precautions and guidelines for working on the engine.
- Procedures for handling hazardous materials.
14. **Appendix:**
- Additional resources, charts, and reference materials.
This service manual serves as an essential resource for maintaining and repairing Detroit Diesel Series 60 engines, whether they run on diesel or natural gas. Following the manual's instructions ensures that these engines operate at peak performance and comply with environmental standards.